This section is slowly being updated as a new paper model is designed with updated techniques. Please keep in mind that it is not yet complete.
Part 3: Building the Prototype
With the final graphics completed, construction begins on the model prototype (which I usually keep for myself). During construction, graphical mistakes and physical defects are noted and corrected before construction continues.
As I build the prototype model, I note any errors or corrections that are needed. I spend a portion of the afternoon making corrections to the files. Then, I spend a portion of the evenings building the model.
Great care is taken when cutting, scoring, and gluing. It can often take a few hours just to assemble 5-6 pieces. Accuracy is important.
Some parts are cut out using a plotter cutter, a machine that can cut out shapes. Think of it as an automated X-Acto knife. I use the Craft ROBO. Unfortunately, it can't do delicate pieces without ripping them to shreds, so they are partly cut by hand.
I keep a record of the days and times that I work on the model from the very beginning. At this point, I have worked well over 400 hours on this particular model.
Here is the completed prototype model.
. . . more to come . . .